Wires and cables manufacturing companies make use of efficient machines that use cutting-edge technologies for manufacturing high-quality cables and wires that can be utilized for supplying electricity from power sources to residential, commercial, or industrial buildings.
The specification of the wire is decided by the purpose they are utilized for. For driving electricity to low voltage appliances in residential houses we might not need high tension or current carrying capacity cables.
That is why we need to understand the unique business requirements for cable manufacturing and determine the accurate specification of the wire or cables.
In this article, we will explore how wire and cable manufacturers in India ensure that quality assurance parameters are met in the industrial manufacturing process.
- Utilizing Efficient Engineered Wire Making Machines
In the olden days, we didn’t have technology incorporated into machines that were energy efficient. However, in modern times, the wire manufacturing process has been revolutionized with cutting-edge technologies. Robotic process automation and inbuilt CNC technologies have automated the cable manufacturing process and streamlined the operations in the manufacturing unit. We can make use of CNC technologies to measure the physical properties of material precisely and improve the quality and reliability of wire. - Optimizing the Wire Manufacturing Process
Manufacturing of cables and wires involves a series of steps that are performed consecutively. In each segment, the quality analysts cross-verify to verify whether the processing of raw materials is done properly or not. They conduct regular audits to make sure that machines are performing as per expectation. Sometimes machines need to be tuned to optimize the wire manufacturing process. - Conducting Regular Audits and Inspections
Quality assurance is achieved through several routine checkups and inspections in the cable manufacturing unit. Quality analysts ensure that workers adhere to best industrial practices for cable manufacturing and comply with the industrial rules and regulations to avoid any penalties or disqualification due to product defects. Indian manufacturers follow up on this with strict quality control measures that involve regular checks and inspections at various levels of production. This includes checking on the raw material, monitoring the production line, and inspecting finished products. The quality assurance team carries out such audits to check on their conformance to industry standards and deviate from norms of quality. Provided the regime for inspection is always tight, manufacturers will be better placed to address and correct such anomalies promptly to ensure that no low-quality cables hit the market. - Ensuring High-Quality Raw Materials
Several raw materials are required for high-quality cable manufacturing. Power cables can either be single-core or multi-core. Raw materials for multi-core cables are different and we need to make sure that optimal raw materials are utilized with precision engineering techniques. Polymers like rubber or polyvinyl chloride are used for the insulation of conducting wire. - Checking Every Stage for Compliance with Regulations
Compliance with industrial regulations and standards is for quality in cable manufacturing. Indian manufacturers adhere to national and international standards such as IS—Indian Standards and IEC—International Electrotechnical Commission, stipulating the specifications for Wire and Cable products. Each process of manufacture is checked at each stage for compliance right from the design stage through material selection to the final testing of the finished product. This is further supported by certification from a regulatory body for adherence to the standards of that particular industry, which can add another layer of assurance that such cables will be safe, reliable, and fit for use.
Conclusion
The quality assurance of the wire and cables manufacturing company needs to be controlled with the use of efficient machines with integrated CNC technologies. Pre-checks must be done while making the selection of raw materials used for the cable manufacturing process. Post-cable testing must be done after the completion of the manufacturing process. We must also check the proper working of cable before packaging and labeling to ensure quality control in the cable manufacturing unit.
